Production
Our spinning plant of 26,400 spindles is based on 100% cotton and has the capacity to produce 31.5 tons of yarn daily based on Ne 16/1 carded yarn. We produce air jet quality ring spun carded yarns for the weaving and knitting industries. Our yarns meet the top 20% Uster standards. Each shipment is lab-checked before it is dispatched . The mill also produces two ply doubled yarns of various counts on two for one twisters.
Our product range is:
I | 100% Cotton Carded Ring Spun Yarn / Better Cotton Yarn | |
Ne 8/1 To Ne 32/1 Weaving / Knitting | ||
Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting | ||
Ne 12/2 To Ne 32/2 TFO Weaving / Knitting | ||
II | 100% Cotton Carded Ring Spun Compact Yarn / Better Cotton Yarn | |
Ne 8/1 To Ne 32/1 Weaving / Knitting | ||
Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting | ||
Ne 12/2 To Ne 32/2 TFO Weaving / Knitting | ||
III | 100% Cotton Carded Ring Spun Zero Twist Yarn / Better Cotton Yarn | |
Ne 8/1 To Ne 30/1 Weaving / Knitting |
All single/double yarn in 100% knotless / auto spliced and also can be provided in perforated plastic cones.
Machineries
S.# | DEPARTMENT | MACHINES | No. Of M/Cs | TYPE |
1 | BLOW ROOM | |||
AUTO BALE PLUCKER | 4 | FA002A | ||
1 | Opening and Cleaning of cotton | |||
2 | Blending of cotton | |||
3 | Sorting of contamination from a output lattice | |||
4 | Transfer of required material to the Single Roller Cleaner | |||
SPARK AND METAL DETECTOR | 2 | AMP2000 | ||
1 | Detecting of metal from cotton | |||
SINGLE ROLLER CLEANER | 2 | LFA113 | ||
1 | Opening & Cleaning of cotton | |||
2 | Cleaning Efficiency is 40% to 60% | |||
MULTI MIXER | 2 | FA028 | ||
1 | Mixing/Blending of cotton | |||
THE VISION SHIELD DIRECT M PIX (JOSSI) | 2 | VTP-3 Direct | ||
1 | ColourBrain | |||
2 | AutoTeach | |||
3 | JetEject | |||
CLEANING MACHINE | 2 | FA109 | ||
1 | Opening & Cleaning of cotton | |||
2 | Cleaning Efficiency is 20% to 30% | |||
DEDUSTING | 2 | FA151 | ||
1 | Removal of dust | |||
FAN | 2 | TV425A | ||
1 | Transportation of material to chute feed as required | |||
TWO WAY DISTRIBUTOR | 2 | TF2202 | ||
1 | Distribution of material to card | |||
HONEY COMB DUST FILTER | 1 | JYFO-III-8 | ||
1 | Collection of dust & dropping of Blow room Dept | |||
2 | CARD | |||
With Chute Feet | CARDING MACHINE | 24 | FA225 | |
1 | High Production Card from 80 Kg/Hr To 90 Kg/Hr | |||
2 | Nep removal Efficiency is 85% to 90% | |||
3 | Cleaning Efficiency is 98% above | |||
4 | With metallic GRAF wire | |||
HONEY COMB DUST FILTER | 3 | JYFO-III-7 | ||
1 | Collection of Licker-In in Card | |||
2 | Collection of Fly in Card | |||
3 | DRAWING | |||
a) Breaker | DRAWING FRAME | 8 | FA306A | |
1 | High speed 350M/Min to 600 M/Min | |||
2 | Straightening of the Fiber | |||
3 | Parallelization of the Fiber | |||
4 | Blending | |||
b) Finisher | RIETER DRAWING | 7 | RSB-D40 | |
1 | High speed 500M/Min to 1000 M/Min | |||
2 | Straightening of the Fiber | |||
3 | Parallelization of the Fiber | |||
4 | Auto leveling | |||
5 | Blending | |||
4 | SIMPLEX | |||
SIMPLEX | 10 | TJFA458A | ||
1 | With drafting system SKF PK1500 | |||
2 | With Inverter Meiden | |||
3 | With Over Head Cleaner | |||
5 | RING | |||
RING SPINNING FRAME | 12 | F1520 | ||
RING SPINNING FRAME WITH COMPACT | 38 | F1520 | ||
1 | With drafting system TEXPARTS PK 3000 | |||
2 | With high speed Cutes inverter | |||
3 | With Over Head Cleaners | 25 | ||
4 | KHK bobbin hangers | |||
6 | AUTO CONE | |||
WINDING MACHINES | ||||
1 | High speed winding machine (SCHLAFHORST) | 6 | 338 | |
2 | High speed winding machine (MURATA) | 3 | 21-C | |
3 | High speed winding machine (MURATA) | 1 | QPRO | |
1 | Splice 90% above | |||
2 | Propac for better package | |||
3 | Yarn Cleaner LOEPFE YM Spectra + 900-i and LOEPFE Zenit | |||
7 | ASSEMBLY WINDER | |||
Assembly Winder (SSM) | 1 | CW1-D | ||
1 | Individual drive concept Assembly winder | |||
2 | Solutions for drive, tension control | |||
3 | Package built-up for Optimum assembling results. | |||
4 | Consistent quality production | |||
8 | TWO FOR ONE | |||
TWO-FOR-ONE TWISTING MACHINE (VOLKMANN) | 5 | FOCUS-09 | ||
TWO-FOR-ONE TWISTING MACHINE (MURATA) | 3 | 363 | ||
1 | Robustness, reliability, productivity. | |||
2 | High level of efficiency. | |||
3 | All elements in direct contact with the yarn | |||
4 | Specially designed for optimum yarn quality | |||
5 | Low spindle heights thus low yarn tension | |||
9 | AQUASPLICERS | |||
AQUASPLICERS (MESDAN) | 16 | 4923B | ||
1 | Knotless joining of doubled yarn. | |||
2 | Efficient ends preparation system with splicing blast | |||
3 | Combined water and air producing very strong and imperceptible joints | |||
10 | COMPRESSOR | |||
SCREW COMPRESSORS 30 KW (BOGE) | 3 | (S-40) | ||
SCREW COMPRESSORS 45 KW (BOGE) | 1 | |||
1 | With auto dryer | |||
11 | YARN CONDITIONING M/C | |||
CONDITIONING MACHINE (OBEM S.P.A) | 1 | VFV 400/200/PA | ||
1 | proper conditioning (with in an Hour) | |||
2 | For better Yarn Elongation | |||
3 | 35 bags conditioning at a Time | |||
12 | ELECTRICITY | GAS GENERATORS (CATERPILLAR) | 3 | 3516B |
13 | WORKSHOP | COMPLETE SPINNING WORKSHOP | Local | |
14 | LABORATORY | UT-4, UAS-4, HVI Spectrum-1 & Other Equipment |