Production
Our spinning plant of 26,400 spindles is based on 100% cotton and has the capacity to produce 31.5 tons of yarn daily based on Ne 16/1 carded yarn. We produce air jet quality ring spun carded yarns for the weaving and knitting industries. Our yarns meet the top 20% Uster standards. Each shipment is lab-checked before it is dispatched . The mill also produces two ply doubled yarns of various counts on two for one twisters.
Our product range is:
| I | 100% Cotton Carded Ring Spun Yarn / Better Cotton Yarn | |
| Ne 8/1 To Ne 32/1 Weaving / Knitting | ||
| Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting | ||
| Ne 12/2 To Ne 32/2 TFO Weaving / Knitting | ||
| II | 100% Cotton Carded Ring Spun Compact Yarn / Better Cotton Yarn | |
| Ne 8/1 To Ne 32/1 Weaving / Knitting | ||
| Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting | ||
| Ne 12/2 To Ne 32/2 TFO Weaving / Knitting | ||
| III | 100% Cotton Carded Ring Spun Zero Twist Yarn / Better Cotton Yarn | |
| Ne 8/1 To Ne 30/1 Weaving / Knitting |
All single/double yarn in 100% knotless / auto spliced and also can be provided in perforated plastic cones.
Machineries
| S.# | DEPARTMENT | MACHINES | No. Of M/Cs | TYPE |
| 1 | BLOW ROOM | |||
| AUTO BALE PLUCKER | 4 | FA002A | ||
| 1 | Opening and Cleaning of cotton | |||
| 2 | Blending of cotton | |||
| 3 | Sorting of contamination from a output lattice | |||
| 4 | Transfer of required material to the Single Roller Cleaner | |||
| SPARK AND METAL DETECTOR | 2 | AMP2000 | ||
| 1 | Detecting of metal from cotton | |||
| SINGLE ROLLER CLEANER | 2 | LFA113 | ||
| 1 | Opening & Cleaning of cotton | |||
| 2 | Cleaning Efficiency is 40% to 60% | |||
| MULTI MIXER | 2 | FA028 | ||
| 1 | Mixing/Blending of cotton | |||
| THE VISION SHIELD DIRECT M PIX (JOSSI) | 2 | VTP-3 Direct | ||
| 1 | ColourBrain | |||
| 2 | AutoTeach | |||
| 3 | JetEject | |||
| CLEANING MACHINE | 2 | FA109 | ||
| 1 | Opening & Cleaning of cotton | |||
| 2 | Cleaning Efficiency is 20% to 30% | |||
| DEDUSTING | 2 | FA151 | ||
| 1 | Removal of dust | |||
| FAN | 2 | TV425A | ||
| 1 | Transportation of material to chute feed as required | |||
| TWO WAY DISTRIBUTOR | 2 | TF2202 | ||
| 1 | Distribution of material to card | |||
| HONEY COMB DUST FILTER | 1 | JYFO-III-8 | ||
| 1 | Collection of dust & dropping of Blow room Dept | |||
| 2 | CARD | |||
| With Chute Feet | CARDING MACHINE | 24 | FA225 | |
| 1 | High Production Card from 80 Kg/Hr To 90 Kg/Hr | |||
| 2 | Nep removal Efficiency is 85% to 90% | |||
| 3 | Cleaning Efficiency is 98% above | |||
| 4 | With metallic GRAF wire | |||
| HONEY COMB DUST FILTER | 3 | JYFO-III-7 | ||
| 1 | Collection of Licker-In in Card | |||
| 2 | Collection of Fly in Card | |||
| 3 | DRAWING | |||
| a) Breaker | DRAWING FRAME | 8 | FA306A | |
| 1 | High speed 350M/Min to 600 M/Min | |||
| 2 | Straightening of the Fiber | |||
| 3 | Parallelization of the Fiber | |||
| 4 | Blending | |||
| b) Finisher | RIETER DRAWING | 7 | RSB-D40 | |
| 1 | High speed 500M/Min to 1000 M/Min | |||
| 2 | Straightening of the Fiber | |||
| 3 | Parallelization of the Fiber | |||
| 4 | Auto leveling | |||
| 5 | Blending | |||
| 4 | SIMPLEX | |||
| SIMPLEX | 10 | TJFA458A | ||
| 1 | With drafting system SKF PK1500 | |||
| 2 | With Inverter Meiden | |||
| 3 | With Over Head Cleaner | |||
| 5 | RING | |||
| RING SPINNING FRAME | 12 | F1520 | ||
| RING SPINNING FRAME WITH COMPACT | 38 | F1520 | ||
| 1 | With drafting system TEXPARTS PK 3000 | |||
| 2 | With high speed Cutes inverter | |||
| 3 | With Over Head Cleaners | 25 | ||
| 4 | KHK bobbin hangers | |||
| 6 | AUTO CONE | |||
| WINDING MACHINES | ||||
| 1 | High speed winding machine (SCHLAFHORST) | 6 | 338 | |
| 2 | High speed winding machine (MURATA) | 3 | 21-C | |
| 3 | High speed winding machine (MURATA) | 1 | QPRO | |
| 1 | Splice 90% above | |||
| 2 | Propac for better package | |||
| 3 | Yarn Cleaner LOEPFE YM Spectra + 900-i and LOEPFE Zenit | |||
| 7 | ASSEMBLY WINDER | |||
| Assembly Winder (SSM) | 1 | CW1-D | ||
| 1 | Individual drive concept Assembly winder | |||
| 2 | Solutions for drive, tension control | |||
| 3 | Package built-up for Optimum assembling results. | |||
| 4 | Consistent quality production | |||
| 8 | TWO FOR ONE | |||
| TWO-FOR-ONE TWISTING MACHINE (VOLKMANN) | 5 | FOCUS-09 | ||
| TWO-FOR-ONE TWISTING MACHINE (MURATA) | 3 | 363 | ||
| 1 | Robustness, reliability, productivity. | |||
| 2 | High level of efficiency. | |||
| 3 | All elements in direct contact with the yarn | |||
| 4 | Specially designed for optimum yarn quality | |||
| 5 | Low spindle heights thus low yarn tension | |||
| 9 | AQUASPLICERS | |||
| AQUASPLICERS (MESDAN) | 16 | 4923B | ||
| 1 | Knotless joining of doubled yarn. | |||
| 2 | Efficient ends preparation system with splicing blast | |||
| 3 | Combined water and air producing very strong and imperceptible joints | |||
| 10 | COMPRESSOR | |||
| SCREW COMPRESSORS 30 KW (BOGE) | 3 | (S-40) | ||
| SCREW COMPRESSORS 45 KW (BOGE) | 1 | |||
| 1 | With auto dryer | |||
| 11 | YARN CONDITIONING M/C | |||
| CONDITIONING MACHINE (OBEM S.P.A) | 1 | VFV 400/200/PA | ||
| 1 | proper conditioning (with in an Hour) | |||
| 2 | For better Yarn Elongation | |||
| 3 | 35 bags conditioning at a Time | |||
| 12 | ELECTRICITY | GAS GENERATORS (CATERPILLAR) | 3 | 3516B |
| 13 | WORKSHOP | COMPLETE SPINNING WORKSHOP | Local | |
| 14 | LABORATORY | UT-4, UAS-4, HVI Spectrum-1 & Other Equipment |